
山(shan)能訊 近日,地處延安的(de)臨(lin)礦(kuang)集團(tuan)永明礦(kuang)通過現場環(huan)環(huan)寫實(shi),找準制約高效采煤(mei)的(de)難點和(he)癥結,打破原有思(si)維定式(shi),在5煤(mei)工作面(mian)率先(xian)實(shi)現單班單面(mian)生產(chan),人均工效42.06噸/工,同比(bi)提(ti)高41%,人員減少19人左(zuo)右,創效過千萬元,實(shi)現了集約化安全高效生產(chan)。
他們大力推行“三(san)減三(san)提(ti)”和設(she)備升級,自主創(chuang)新(xin)改造(zao)單軌吊(diao)式(shi)電纜(lan)滑車(che)、皮帶自移(yi)(yi)機尾(wei)、邁步自移(yi)(yi)式(shi)超前支(zhi)(zhi)架、支(zhi)(zhi)架增設(she)抬底(di)缸(gang),升級安裝了純凈水處理與恒壓供水系統,完成了采煤機更(geng)換搖臂、液壓支(zhi)(zhi)架更(geng)換液壓元件等一系列設(she)備升級改造(zao)項目。皮帶負(fu)荷率由(you)54.56%提(ti)高66.54%,設(she)備開(kai)機率由(you)70.1提(ti)高80%。
采(cai)(cai)掘(jue)先行,設(she)計(ji)(ji)為本。他們對(dui)采(cai)(cai)掘(jue)工作(zuo)面(mian)(mian)設(she)計(ji)(ji)進(jin)(jin)(jin)行優(you)化(hua),積(ji)極探(tan)索沿(yan)空(kong)留巷(xiang)新模式,采(cai)(cai)用產氣具(ju)非爆破預(yu)裂切頂(ding)沿(yan)空(kong)留巷(xiang)技術(shu),由(you)年(nian)初4個(ge)(ge)掘(jue)進(jin)(jin)(jin)頭降為2個(ge)(ge)掘(jue)進(jin)(jin)(jin)頭,每(mei)個(ge)(ge)工作(zuo)面(mian)(mian)可(ke)減少掘(jue)進(jin)(jin)(jin)進(jin)(jin)(jin)尺約900米,減少施工時(shi)間(jian)2.2個(ge)(ge)月(yue),增(zeng)加單個(ge)(ge)工作(zuo)面(mian)(mian)儲(chu)量4.83萬噸(dun),多回收煤炭(tan)0.31萬噸(dun)。同時(shi),延長工作(zuo)面(mian)(mian)服務時(shi)間(jian)2.1月(yue),每(mei)年(nian)減少工作(zuo)面(mian)(mian)搬(ban)家1次,萬噸(dun)掘(jue)進(jin)(jin)(jin)率由(you)164.4m/wt降低為82.9m/wt。按照當前煤炭(tan)價(jia)格計(ji)(ji)算(suan),預(yu)計(ji)(ji)單個(ge)(ge)工作(zuo)面(mian)(mian)可(ke)增(zeng)加直接收益406.3萬元。通過采(cai)(cai)掘(jue)設(she)計(ji)(ji)調優(you)與沿(yan)空(kong)留巷(xiang)新技術(shu)應用等(deng)一系列舉措,保障了礦井安全穩定發展。
針對綜采工(gong)(gong)(gong)區職工(gong)(gong)(gong)混合編制且對綜采工(gong)(gong)(gong)藝生(sheng)疏的(de)(de)實際,該礦重新進行組合優化(hua),充(chong)分利用(yong)“師帶(dai)徒”“點帶(dai)面(mian)(mian)”“技術比(bi)武(wu)”“生(sheng)產會(hui)戰(zhan)”等正面(mian)(mian)激勵手段,將區長(chang)當隊(dui)(dui)長(chang)用(yong),隊(dui)(dui)長(chang)當班長(chang)用(yong),不斷(duan)提高作(zuo)業(ye)人員(yuan)(yuan)的(de)(de)操作(zuo)技能和(he)技術力量(liang),達到了減(jian)人員(yuan)(yuan)、減(jian)班次、不減(jian)產量(liang)的(de)(de)新格(ge)局。實現集(ji)約化(hua)生(sheng)產后,他們(men)抽調15人組建(jian)專(zhuan)業(ye)化(hua)隊(dui)(dui)伍,負(fu)責礦井工(gong)(gong)(gong)作(zuo)面(mian)(mian)的(de)(de)安裝回(hui)撤和(he)安全(quan)生(sheng)產標準化(hua)的(de)(de)整改工(gong)(gong)(gong)作(zuo),廢除了工(gong)(gong)(gong)作(zuo)面(mian)(mian)安撤由外委(wei)隊(dui)(dui)伍施工(gong)(gong)(gong)的(de)(de)狀(zhuang)況(kuang),還創(chuang)造了16天圓(yuan)滿完(wan)成安撤任務,比(bi)預期提前4天和(he)日回(hui)撤20架、安裝19架的(de)(de)紀錄。截至目前,該專(zhuan)業(ye)化(hua)隊(dui)(dui)伍已安全(quan)高質(zhi)量(liang)完(wan)成礦井工(gong)(gong)(gong)作(zuo)面(mian)(mian)安裝5個(ge)、回(hui)撤工(gong)(gong)(gong)作(zuo)面(mian)(mian)3個(ge)的(de)(de)任務,較原外委(wei)安撤施工(gong)(gong)(gong)隊(dui)(dui)伍8個(ge)工(gong)(gong)(gong)作(zuo)面(mian)(mian),可創(chuang)效(xiao)近400萬(wan)元。2021年5煤人均(jun)工(gong)(gong)(gong)效(xiao)42.06噸/工(gong)(gong)(gong),同比(bi)2020年29.8噸/工(gong)(gong)(gong),提高了41%,人員(yuan)(yuan)減(jian)少(shao)了19人左右。
通過“三減(jian)(jian)三提”,各項目(mu)實施和安(an)全(quan)生產工作寫實制(zhi)度,大(da)力推動(dong)“機械化換人(ren)、自動(dong)化減(jian)(jian)人(ren)、提效減(jian)(jian)人(ren)”戰略,預計全(quan)年減(jian)(jian)員37人(ren),實現全(quan)礦井400人(ren)目(mu)標。