郭屯煤礦牢(lao)固樹立“智能化(hua)(hua)工作(zuo)面不是(shi)看(kan)的(de)，而是(shi)干(gan)的(de)”理念(nian)，堅持“裝(zhuang)備、系統(tong)、管理、素(su)質”四(si)并(bing)重(zhong)，統(tong)籌(chou)推進“裝(zhuang)備+系統(tong)”雙(shuang)輪(lun)驅(qu)動、“管理+激勵”雙(shuang)管齊(qi)下、“培訓+實操”齊(qi)頭(tou)并(bing)進三項重(zhong)點工作(zuo)，智能化(hua)(hua)工作(zuo)面實現(xian)常態化(hua)(hua)自動運行。
一、“裝備+系統”雙輪驅動，全力推進工作面智能化升級
裝備(bei)可(ke)靠是自(zi)(zi)(zi)(zi)動(dong)化(hua)(hua)(hua)(hua)生產(chan)(chan)作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)的(de)(de)(de)基礎，系(xi)統(tong)穩定是工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)安全高(gao)效(xiao)運(yun)轉(zhuan)的(de)(de)(de)關(guan)鍵。一是更換工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)采(cai)(cai)(cai)煤(mei)機(ji)(ji)。將(jiang)采(cai)(cai)(cai)煤(mei)機(ji)(ji)更換為(wei)MG500/1200-WD型智能化(hua)(hua)(hua)(hua)采(cai)(cai)(cai)煤(mei)機(ji)(ji)，具有基于互(hu)聯網的(de)(de)(de)遠程(cheng)監(jian)(jian)(jian)測(ce)、維護、故障診斷功能，實(shi)(shi)(shi)現(xian)對滾筒高(gao)度、采(cai)(cai)(cai)煤(mei)機(ji)(ji)位(wei)(wei)(wei)置(zhi)的(de)(de)(de)監(jian)(jian)(jian)測(ce)和(he)記憶截割功能，特別是在(zai)端(duan)頭截割作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)中精確定位(wei)(wei)(wei)自(zi)(zi)(zi)(zi)動(dong)截割端(duan)點(dian)位(wei)(wei)(wei)置(zhi)、準確重復左右(you)滾筒截割高(gao)度，實(shi)(shi)(shi)現(xian)采(cai)(cai)(cai)煤(mei)機(ji)(ji)自(zi)(zi)(zi)(zi)動(dong)控制及記憶截割功能的(de)(de)(de)常態化(hua)(hua)(hua)(hua)應用，采(cai)(cai)(cai)煤(mei)機(ji)(ji)記憶截割率由(you)65%提高(gao)至(zhi)(zhi)90%以(yi)(yi)(yi)上(shang)(shang)。二(er)是升級改造液(ye)(ye)(ye)(ye)壓(ya)支架(jia)。樹立(li)以(yi)(yi)(yi)液(ye)(ye)(ye)(ye)壓(ya)支架(jia)為(wei)核心(xin)的(de)(de)(de)頂板管理理念，加裝天(tian)瑪電(dian)液(ye)(ye)(ye)(ye)控制系(xi)統(tong)及相關(guan)傳感器，更換帶(dai)位(wei)(wei)(wei)移(yi)傳感器的(de)(de)(de)推移(yi)缸和(he)反沖洗(xi)濾芯，并在(zai)鄰(lin)架(jia)自(zi)(zi)(zi)(zi)動(dong)控制、成組程(cheng)序(xu)自(zi)(zi)(zi)(zi)動(dong)控制、自(zi)(zi)(zi)(zi)動(dong)反沖洗(xi)等(deng)功能上(shang)(shang)，根據(ju)工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)實(shi)(shi)(shi)際生產(chan)(chan)工(gong)藝開發跟機(ji)(ji)自(zi)(zi)(zi)(zi)動(dong)化(hua)(hua)(hua)(hua)程(cheng)序(xu)，實(shi)(shi)(shi)現(xian)電(dian)液(ye)(ye)(ye)(ye)控制系(xi)統(tong)及自(zi)(zi)(zi)(zi)動(dong)化(hua)(hua)(hua)(hua)跟機(ji)(ji)功能常態化(hua)(hua)(hua)(hua)運(yun)行(xing)，支架(jia)自(zi)(zi)(zi)(zi)動(dong)跟機(ji)(ji)率由(you)75%提高(gao)至(zhi)(zhi)95%以(yi)(yi)(yi)上(shang)(shang)。三是建(jian)設(she)工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)視頻(pin)監(jian)(jian)(jian)控系(xi)統(tong)。搭建(jian)工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)工(gong)業(ye)(ye)以(yi)(yi)(yi)太網，建(jian)設(she)視頻(pin)系(xi)統(tong)，實(shi)(shi)(shi)現(xian)了在(zai)順(shun)槽(cao)(cao)監(jian)(jian)(jian)控中心(xin)對綜采(cai)(cai)(cai)自(zi)(zi)(zi)(zi)動(dong)化(hua)(hua)(hua)(hua)設(she)備(bei)的(de)(de)(de)可(ke)視化(hua)(hua)(hua)(hua)遠程(cheng)監(jian)(jian)(jian)控和(he)在(zai)線監(jian)(jian)(jian)測(ce)功能，具備(bei)全自(zi)(zi)(zi)(zi)動(dong)控制和(he)分(fen)機(ji)(ji)自(zi)(zi)(zi)(zi)動(dong)控制兩(liang)種模(mo)式，實(shi)(shi)(shi)現(xian)了工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)設(she)備(bei)及視頻(pin)信(xin)息(xi)集中監(jian)(jian)(jian)控的(de)(de)(de)常態化(hua)(hua)(hua)(hua)應用。四是集成供(gong)液(ye)(ye)(ye)(ye)系(xi)統(tong)改造。將(jiang)供(gong)液(ye)(ye)(ye)(ye)系(xi)統(tong)改進(jin)(jin)為(wei)“兩(liang)進(jin)(jin)一回(hui)”供(gong)液(ye)(ye)(ye)(ye)模(mo)式，支架(jia)分(fen)段獨立(li)供(gong)液(ye)(ye)(ye)(ye)，在(zai)生產(chan)(chan)過(guo)程(cheng)中，實(shi)(shi)(shi)現(xian)快速、平(ping)穩拉架(jia)。采(cai)(cai)(cai)用變頻(pin)調速技術，減少(shao)機(ji)(ji)械系(xi)統(tong)沖擊，實(shi)(shi)(shi)現(xian)乳化(hua)(hua)(hua)(hua)液(ye)(ye)(ye)(ye)泵站(zhan)平(ping)穩啟動(dong)；減少(shao)電(dian)磁閥卸載次數，降低噪音、節能減排。五是兩(liang)順(shun)槽(cao)(cao)取消(xiao)單體支護。兩(liang)巷超前采(cai)(cai)(cai)用單元支架(jia)支護，利用單軌(gui)吊進(jin)(jin)行(xing)挪移(yi)，提高(gao)了勞動(dong)作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)安全系(xi)數，降低了職工(gong)勞動(dong)強度。生產(chan)(chan)班(ban)由(you)16人(ren)(ren)(ren)縮減為(wei)12人(ren)(ren)(ren)，去除留巷影響實(shi)(shi)(shi)際人(ren)(ren)(ren)員10人(ren)(ren)(ren)，將(jiang)工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)內(nei)作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)人(ren)(ren)(ren)員解(jie)放至(zhi)(zhi)順(shun)槽(cao)(cao)進(jin)(jin)行(xing)遠程(cheng)監(jian)(jian)(jian)視或輔助作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)。
二、“管理+激勵”雙管齊下，全方位提升現場管理質效
建立(li)適應(ying)智(zhi)(zhi)能化(hua)(hua)生(sheng)(sheng)產(chan)的(de)管理(li)體系是(shi)(shi)日(ri)常運行(xing)的(de)保(bao)證。一是(shi)(shi)堅持跟班寫實(shi)。生(sheng)(sheng)產(chan)副總、機(ji)電副總統(tong)(tong)籌負(fu)責(ze)智(zhi)(zhi)能化(hua)(hua)工(gong)作面(mian)建設，成立(li)寫實(shi)小組(zu)，安(an)排專人跟班寫實(shi)，協調(diao)解決現場問題，特別是(shi)(shi)監督采煤(mei)機(ji)司機(ji)克服操作隨(sui)意性，順平頂(ding)(ding)底板，保(bao)證支架(jia)狀態，為(wei)采煤(mei)機(ji)記(ji)憶(yi)(yi)截割創(chuang)造良好條件，減(jian)少人工(gong)干預。二是(shi)(shi)加(jia)強供液系統(tong)(tong)監管。頂(ding)(ding)板完好是(shi)(shi)工(gong)作面(mian)智(zhi)(zhi)能化(hua)(hua)運行(xing)的(de)前提(ti)，堅持支架(jia)完好率(lv)向(xiang)100%邁進(jin)，正確(que)使(shi)(shi)(shi)(shi)用(yong)乳(ru)化(hua)(hua)液自(zi)動配比(bi)裝(zhuang)(zhuang)置和反沖(chong)洗過濾，嚴格(ge)對(dui)現場凈化(hua)(hua)水裝(zhuang)(zhuang)置進(jin)行(xing)水質(zhi)檢(jian)測，并對(dui)乳(ru)化(hua)(hua)液濃度(du)隨(sui)時(shi)(shi)抽檢(jian)，確(que)保(bao)液壓系統(tong)(tong)“血液”純凈。三是(shi)(shi)嚴格(ge)智(zhi)(zhi)能化(hua)(hua)裝(zhuang)(zhuang)備開機(ji)率(lv)考(kao)核(he)(he)。制定(ding)下發(fa)《智(zhi)(zhi)能化(hua)(hua)裝(zhuang)(zhuang)備開機(ji)使(shi)(shi)(shi)(shi)用(yong)率(lv)考(kao)核(he)(he)管理(li)辦法》，每天調(diao)取設備運行(xing)曲線(xian)、支架(jia)跟機(ji)、煤(mei)機(ji)記(ji)憶(yi)(yi)截割的(de)時(shi)(shi)間(jian)數據(ju)、自(zi)動化(hua)(hua)使(shi)(shi)(shi)(shi)用(yong)時(shi)(shi)間(jian)作為(wei)考(kao)核(he)(he)依據(ju)，與(yu)管理(li)人員工(gong)資掛鉤，月(yue)度(du)工(gong)資由機(ji)電礦長審(shen)核(he)(he)后(hou)發(fa)放，保(bao)障基層(ceng)工(gong)區常態化(hua)(hua)使(shi)(shi)(shi)(shi)用(yong)。
三、“培訓+實操”齊頭并進，打造一支高素質智能化隊伍培養懂原理、會操作、能維修的復合型人才是保證工作面智能化穩定運行的重要保障。一是常態化(hua)(hua)(hua)開展崗(gang)位培訓。堅持(chi)“走(zou)出去、請(qing)進(jin)來”，先后組(zu)織專業技術(shu)人(ren)(ren)(ren)員(yuan)(yuan)及現場(chang)(chang)實(shi)操人(ren)(ren)(ren)員(yuan)(yuan)到付村煤(mei)礦、中(zhong)國礦大等單位學(xue)(xue)習交流，抽調機(ji)電維修骨干人(ren)(ren)(ren)員(yuan)(yuan)配合(he)廠(chang)(chang)家技術(shu)人(ren)(ren)(ren)員(yuan)(yuan)進(jin)行(xing)聯合(he)調試(shi)；同時，邀請(qing)廠(chang)(chang)家技術(shu)人(ren)(ren)(ren)員(yuan)(yuan)到現場(chang)(chang)，采(cai)(cai)用(yong)理(li)(li)論(lun)與實(shi)操相結合(he)、現場(chang)(chang)學(xue)(xue)與視頻學(xue)(xue)相結合(he)的培訓模式，全(quan)面(mian)提升(sheng)理(li)(li)論(lun)知識(shi)(shi)及實(shi)踐操作本領，為(wei)智(zhi)(zhi)能化(hua)(hua)(hua)采(cai)(cai)煤(mei)工作面(mian)的建(jian)(jian)設和(he)運行(xing)打下了基礎。二是提升(sheng)管(guan)(guan)理(li)(li)人(ren)(ren)(ren)員(yuan)(yuan)智(zhi)(zhi)能化(hua)(hua)(hua)操作。生(sheng)產副總、機(ji)電副總及業務(wu)科(ke)室管(guan)(guan)理(li)(li)人(ren)(ren)(ren)員(yuan)(yuan)必須掌握工作面(mian)記憶截(jie)割及三(san)機(ji)理(li)(li)論(lun)知識(shi)(shi)，并能夠進(jin)行(xing)指導性操作；計劃(hua)開展業務(wu)科(ke)室管(guan)(guan)理(li)(li)人(ren)(ren)(ren)員(yuan)(yuan)理(li)(li)論(lun)和(he)實(shi)操考試(shi)，嚴格落實(shi)排名獎罰，以此推進(jin)智(zhi)(zhi)能化(hua)(hua)(hua)工作面(mian)建(jian)(jian)設。
