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經營管理
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【“兩化融合”經驗談】之三:郭屯煤礦以精益精細助推“兩化融合”落實落地
2021年(nian)08月29日     (點擊: )

郭屯(tun)煤礦(kuang)以“三減三提”為目標,信息化(hua)為支(zhi)撐(cheng),價值鏈再造為抓(zhua)手,堅持抓(zhua)細抓(zhua)實成本管控(kong)、創效增盈等系列(lie)工作,努力建設具有郭屯(tun)特色的“兩化(hua)融合(he)”管理體系。

一、突出價值鏈管理,全面提升發展效率效益

堅(jian)持(chi)對生(sheng)產(chan)全(quan)流程進行系統(tong)性寫實、全(quan)方(fang)位優化,梳理剔除(chu)價值鏈中非增值活動(dong),提升補(bu)強(qiang)增值活動(dong),構(gou)建了煤質管(guan)控、精益(yi)生(sheng)產(chan)、節(jie)能降耗、設備(bei)管(guan)理、精益(yi)營銷5條價值鏈。

1.強化精益煤質管理。突出(chu)(chu)全(quan)員抓煤(mei)(mei)(mei)(mei)(mei)質,深化(hua)源頭(tou)治(zhi)理(li)(li)(li)、過(guo)程管控(kong)(kong)(kong)(kong),建立(li)了控(kong)(kong)(kong)(kong)矸(gan)(gan)(gan)(gan)(gan)、控(kong)(kong)(kong)(kong)雜(za)、控(kong)(kong)(kong)(kong)水(shui)(shui)“三控(kong)(kong)(kong)(kong)”管理(li)(li)(li)體系。1-7月(yue)份精(jing)(jing)(jing)煤(mei)(mei)(mei)(mei)(mei)回(hui)(hui)收(shou)(shou)率(lv)(lv)(lv)48.94%,同(tong)比提(ti)(ti)(ti)(ti)高(gao)(gao)7.53%;商(shang)品煤(mei)(mei)(mei)(mei)(mei)綜合(he)回(hui)(hui)收(shou)(shou)率(lv)(lv)(lv)77.14%,同(tong)比提(ti)(ti)(ti)(ti)高(gao)(gao)7.57%,原煤(mei)(mei)(mei)(mei)(mei)發熱量4694大(da)卡(ka),較去年7-10月(yue)份提(ti)(ti)(ti)(ti)高(gao)(gao)489大(da)卡(ka),實(shi)現煤(mei)(mei)(mei)(mei)(mei)質創(chuang)效(xiao)9650萬(wan)元。特(te)別是(shi)4-6月(yue)份精(jing)(jing)(jing)煤(mei)(mei)(mei)(mei)(mei)平均(jun)產(chan)(chan)率(lv)(lv)(lv)56.3%,比去年7-10月(yue)份提(ti)(ti)(ti)(ti)高(gao)(gao)10.94%;商(shang)品煤(mei)(mei)(mei)(mei)(mei)平均(jun)產(chan)(chan)率(lv)(lv)(lv)83.45%,提(ti)(ti)(ti)(ti)高(gao)(gao)13.88%。一(yi)是(shi)控(kong)(kong)(kong)(kong)矸(gan)(gan)(gan)(gan)(gan)方(fang)面(mian)。加(jia)強(qiang)支(zhi)(zhi)架(jia)完好率(lv)(lv)(lv)管控(kong)(kong)(kong)(kong),開展支(zhi)(zhi)架(jia)工(gong)現場實(shi)操(cao)培訓,嚴(yan)格(ge)落實(shi)帶壓擦(ca)頂移(yi)架(jia),嚴(yan)防(fang)架(jia)前、架(jia)間、端頭(tou)漏矸(gan)(gan)(gan)(gan)(gan)。合(he)理(li)(li)(li)控(kong)(kong)(kong)(kong)制(zhi)工(gong)作面(mian)采(cai)高(gao)(gao),過(guo)斷層(ceng)嚴(yan)格(ge)分層(ceng)截(jie)割、分裝分出(chu)(chu);放頂煤(mei)(mei)(mei)(mei)(mei)見矸(gan)(gan)(gan)(gan)(gan)封口,減少(shao)矸(gan)(gan)(gan)(gan)(gan)石混入煤(mei)(mei)(mei)(mei)(mei)流;半煤(mei)(mei)(mei)(mei)(mei)巷(xiang)掘進嚴(yan)控(kong)(kong)(kong)(kong)巷(xiang)高(gao)(gao)、巷(xiang)寬(kuan),減少(shao)割矸(gan)(gan)(gan)(gan)(gan);巷(xiang)修施(shi)工(gong)或全(quan)巖掘進時,利用采(cai)區雙倉(cang)配置(zhi),嚴(yan)格(ge)煤(mei)(mei)(mei)(mei)(mei)矸(gan)(gan)(gan)(gan)(gan)分離(li)、分掘分出(chu)(chu)。特(te)殊情(qing)況實(shi)行人(ren)工(gong)揀矸(gan)(gan)(gan)(gan)(gan),原煤(mei)(mei)(mei)(mei)(mei)含矸(gan)(gan)(gan)(gan)(gan)率(lv)(lv)(lv)由34.28%最(zui)低降(jiang)至(zhi)15.82%。二(er)是(shi)控(kong)(kong)(kong)(kong)水(shui)(shui)方(fang)面(mian)。各類生(sheng)產(chan)(chan)設備冷(leng)卻水(shui)(shui)接管外排(pai),工(gong)作面(mian)有(you)生(sheng)產(chan)(chan)積(ji)(ji)水(shui)(shui)或老空水(shui)(shui)集(ji)中收(shou)(shou)集(ji)外排(pai),噴霧、沖塵用水(shui)(shui)停(ting)機停(ting)水(shui)(shui),淋水(shui)(shui)區域(yu)的皮(pi)帶上方(fang)搭設防(fang)水(shui)(shui)雨(yu)棚,煤(mei)(mei)(mei)(mei)(mei)倉(cang)上口搭設擋(dang)水(shui)(shui)檐,特(te)別是(shi)膠帶巷(xiang)積(ji)(ji)水(shui)(shui)區域(yu)每隔30m施(shi)工(gong)臨時排(pai)水(shui)(shui)點(dian),嚴(yan)控(kong)(kong)(kong)(kong)散水(shui)(shui)進入煤(mei)(mei)(mei)(mei)(mei)流,7月(yue)份原煤(mei)(mei)(mei)(mei)(mei)全(quan)水(shui)(shui)降(jiang)至(zhi)5.03%,有(you)效(xiao)提(ti)(ti)(ti)(ti)高(gao)(gao)了皮(pi)帶運行安(an)全(quan)系數和(he)精(jing)(jing)(jing)煤(mei)(mei)(mei)(mei)(mei)洗出(chu)(chu)率(lv)(lv)(lv)。三是(shi)控(kong)(kong)(kong)(kong)雜(za)方(fang)面(mian),提(ti)(ti)(ti)(ti)前標記(ji)及(ji)拆(chai)除(chu)端頭(tou)支(zhi)(zhi)護材料,防(fang)止錨桿混入煤(mei)(mei)(mei)(mei)(mei)流;加(jia)強(qiang)除(chu)鐵器(qi)(qi)的維護保(bao)養和(he)清(qing)理(li)(li)(li),保(bao)證除(chu)鐵器(qi)(qi)正常使用,避免鐵器(qi)(qi)二(er)次進入煤(mei)(mei)(mei)(mei)(mei)流;生(sheng)產(chan)(chan)現場及(ji)沿線設置(zhi)雜(za)物回(hui)(hui)收(shou)(shou)箱,集(ji)中回(hui)(hui)收(shou)(shou)處(chu)理(li)(li)(li),并嚴(yan)格(ge)落實(shi)雜(za)物倒追機制(zhi)。另(ling)外,7月(yue)20日完成煤(mei)(mei)(mei)(mei)(mei)泥(ni)(ni)浮選系統改造(zao)后,煤(mei)(mei)(mei)(mei)(mei)泥(ni)(ni)發熱量降(jiang)低至(zhi)2700kcal/kg,降(jiang)幅(fu)1300kcal/kg,精(jing)(jing)(jing)煤(mei)(mei)(mei)(mei)(mei)產(chan)(chan)率(lv)(lv)(lv)提(ti)(ti)(ti)(ti)高(gao)(gao)6.5%,預(yu)計年創(chuang)效(xiao)6000萬(wan)元。正加(jia)快施(shi)工(gong)一(yi)采(cai)區矸(gan)(gan)(gan)(gan)(gan)石倉(cang),施(shi)工(gong)完成后將解決影響礦井煤(mei)(mei)(mei)(mei)(mei)矸(gan)(gan)(gan)(gan)(gan)分離(li)的瓶頸(jing),煤(mei)(mei)(mei)(mei)(mei)質可由4000大(da)卡(ka)提(ti)(ti)(ti)(ti)升至(zhi)5200大(da)卡(ka),精(jing)(jing)(jing)煤(mei)(mei)(mei)(mei)(mei)洗出(chu)(chu)率(lv)(lv)(lv)由43.3%提(ti)(ti)(ti)(ti)高(gao)(gao)至(zhi)56.2%,減少(shao)主(zhu)井提(ti)(ti)(ti)(ti)矸(gan)(gan)(gan)(gan)(gan)約(yue)5.5萬(wan)噸。

2.強化精益生產管理。一是突出科學高效過斷層。按照“一刀一剖面”,每日形成素描圖,通過準確研判斷層揭露情況,構建動態模型,調整支架角度,優化進刀方案。重點強化頂板管控,破碎區域提前注漿治理,實行支架二次注液,加強掛網防護,嚴格帶壓擦頂移架,工作面過斷層周期由28天縮減為19天,減少人工成本投入約39萬元;減少割矸量2.8萬噸。二是突出人工提效。建立“四提一減”分析法(提高放炮、支護、打眼、出矸效率,減少影響時間),對-670m輔(fu)助水平軌道巷生(sheng)產流程進行全面分析(xi),減少非增值活動,直接工(gong)工(gong)效(xiao)0.090米/工(gong),比(bi)定額工(gong)效(xiao)提高13%。三是突出洗(xi)(xi)選材(cai)料管控。對洗(xi)(xi)煤廠濃縮泵房加藥量(liang)進行寫(xie)實,根據洗(xi)(xi)選數據優化調整崗位工(gong)操作,噸煤泥藥耗(hao)控制在85g/t以下,較(jiao)寫(xie)實前下降100g/t,節省藥劑費用約12萬元。

3.強化精益節能管理。重點從設備升級改造、避峰填谷、系統優化、制度管理、電費政策優化等五個方面制定節能降本管控措施,1-7月份同比減少892.91萬度,電費減少603.45萬元,噸煤電耗降低1.36kWh/t。一是堅持設備升級改造。-670m變電所加裝SVG補償裝置,線路損耗降低482KW,年節約電費342萬元。二是嚴格避峰填谷。合理調整生產時間,平均電價同比降低0.005元/度,節約電費42萬元。三是持續優化系統。減少10臺變壓器,減少礦井負荷最大尖峰值,電費同比減少150萬元;開展運輸寫實、皮帶標準化專項治理,皮帶負荷率提高0.64%,每月節約電費、人工費、材料費約4.1萬元;制定實施清污分離排水方案,每天可減少三灰水排放量1800m3,強(qiang)化污(wu)水多(duo)級沉淀,噸水百米電(dian)耗(hao)比(bi)考核指標降低12%。四是加強(qiang)節(jie)電(dian)制(zhi)度管理。制(zhi)定下(xia)發(fa)節(jie)電(dian)管理制(zhi)度,將用電(dian)指標分解至班組、頭(tou)面,嚴(yan)格落實考核獎罰,累計節(jie)約電(dian)量2.4萬度。五是積極(ji)爭取(qu)電(dian)費政策優(you)惠,嚴(yan)格管控(kong)功(gong)率因數。

4.強化精益設備管理。一是提升設(she)(she)(she)備(bei)(bei)全(quan)生(sheng)命周(zhou)期(qi)管(guan)(guan)理(li)。依托設(she)(she)(she)備(bei)(bei)管(guan)(guan)理(li)共(gong)享平臺,深(shen)化過程管(guan)(guan)控,對(dui)設(she)(she)(she)備(bei)(bei)回交、領用、交接及時在設(she)(she)(she)備(bei)(bei)平臺發起變動申請,設(she)(she)(she)備(bei)(bei)周(zhou)轉率同(tong)比提高(gao)18.8%,集(ji)團(tuan)內(nei)部調撥設(she)(she)(she)備(bei)(bei)5臺,盤(pan)活資(zi)金62.84萬(wan)(wan)元(yuan)。二是創(chuang)新設(she)(she)(she)備(bei)(bei)租賃(lin)管(guan)(guan)理(li)。對(dui)責(ze)任單(dan)(dan)位管(guan)(guan)轄(xia)范(fan)圍內(nei)的設(she)(she)(she)備(bei)(bei)收取租賃(lin)費用,增(zeng)強全(quan)員(yuan)設(she)(she)(she)備(bei)(bei)管(guan)(guan)理(li)意識,逐步消(xiao)除設(she)(she)(she)備(bei)(bei)閑置、維護(hu)不當(dang)造成的浪費。截止7月份通(tong)過對(dui)試點單(dan)(dan)位清查對(dui)賬,累計(ji)核實閑置設(she)(she)(she)備(bei)(bei)58臺,市場(chang)化結(jie)算租賃(lin)費用1.57萬(wan)(wan)元(yuan)。三(san)是規(gui)范(fan)設(she)(she)(she)備(bei)(bei)維護(hu)管(guan)(guan)理(li)。在提升、壓風(feng)、通(tong)風(feng)等主系統安裝振動傳(chuan)感(gan)器,采集(ji)點表數(shu)據(ju)建立機理(li)模型(xing),利用大數(shu)據(ju)分析手段定時推(tui)送報(bao)警信息,將故(gu)障維修保養向超(chao)前(qian)維護(hu)保養轉變,減少(shao)設(she)(she)(she)備(bei)(bei)事故(gu)率,降低非計(ji)劃停產損失,年節約維修費用60余萬(wan)(wan)元(yuan)。

5.強化精益營銷管理。一是(shi)建立訂單(dan)式(shi)客戶維(wei)(wei)護(hu)看板(ban)(ban)(ban)。及時維(wei)(wei)護(hu)銷售(shou)看板(ban)(ban)(ban)及煤炭(tan)產(chan)品預警看板(ban)(ban)(ban),分析市場變化(hua)規律,服(fu)務(wu)、指導礦(kuang)井生產(chan),實現(xian)銷售(shou)看板(ban)(ban)(ban)管(guan)理。二是(shi)暢通銷售(shou)渠道。所有副產(chan)品(洗(xi)矸和低質煤)均在自主開(kai)發的網絡平臺競價(jia)銷售(shou),1-7月份實現(xian)副產(chan)品增收329.16萬元(yuan)。三是(shi)深化(hua)智(zhi)能管(guan)控。健全數字化(hua)驗室,避免重復列表、填寫質檢(jian)數據,提(ti)高工(gong)作效率;完善智(zhi)能化(hua)煤場建設(she),實現(xian)遠(yuan)程(cheng)集控、無人管(guan)理,減少崗位(wei)工(gong)17人,每年節約人工(gong)費約16.8萬元(yuan)。

二、突出市場化運行,全面構建縱橫覆蓋的結算模式

以(yi)全面預(yu)算、全員績效(xiao)為(wei)(wei)引領(ling),以(yi)價(jia)(jia)(jia)格為(wei)(wei)紐(niu)帶(dai),利(li)(li)用(yong)(yong)市(shi)(shi)場(chang)價(jia)(jia)(jia)值規(gui)律,構建(jian)(jian)了“九大(da)(da)要素(su)市(shi)(shi)場(chang)、五級市(shi)(shi)場(chang)主(zhu)體、四級市(shi)(shi)場(chang)交(jiao)(jiao)易(yi)”的市(shi)(shi)場(chang)化(hua)(hua)運(yun)行(xing)(xing)(xing)(xing)管(guan)理(li)(li)(li)框架,將(jiang)交(jiao)(jiao)易(yi)劃分(fen)為(wei)(wei)量化(hua)(hua)收(shou)(shou)購(gou)、承(cheng)責考核(he)兩大(da)(da)板塊,把(ba)內部(bu)工(gong)(gong)(gong)序之間的關(guan)系(xi)轉變為(wei)(wei)等(deng)價(jia)(jia)(jia)交(jiao)(jiao)換的經濟(ji)關(guan)系(xi),實(shi)(shi)(shi)(shi)現(xian)市(shi)(shi)場(chang)化(hua)(hua)的橫向覆蓋(gai)和縱(zong)向延伸。一(yi)是產品市(shi)(shi)場(chang)。采掘(jue)、巷修(xiu)(xiu)工(gong)(gong)(gong)程全面推行(xing)(xing)(xing)(xing)招(zhao)投標項(xiang)目(mu)化(hua)(hua)管(guan)理(li)(li)(li),以(yi)此(ci)提(ti)(ti)(ti)高勞動(dong)(dong)效(xiao)率,降低成本支出(chu)。掘(jue)進一(yi)工(gong)(gong)(gong)區承(cheng)包2303軌道順槽掘(jue)進項(xiang)目(mu),工(gong)(gong)(gong)效(xiao)由(you)0.079米/工(gong)(gong)(gong)提(ti)(ti)(ti)高到0.110米/工(gong)(gong)(gong),增幅39.24%;人(ren)均工(gong)(gong)(gong)資由(you)9719元(yuan)/人(ren)增加到12264.5元(yuan)/人(ren),增幅26.19%。二(er)是物資供應市(shi)(shi)場(chang)。將(jiang)年度材(cai)料費(fei)(fei)(fei)(fei)用(yong)(yong)指(zhi)標分(fen)解到采掘(jue)、機(ji)電(dian)、技(ji)術、后勤及(ji)(ji)礦(kuang)控五個(ge)專業(ye)線,由(you)分(fen)管(guan)礦(kuang)領(ling)導自控管(guan)理(li)(li)(li);區隊(dui)(dui)(dui)(科室)費(fei)(fei)(fei)(fei)用(yong)(yong)由(you)區隊(dui)(dui)(dui)制(zhi)定(ding)(ding)內部(bu)考核(he)辦法,區隊(dui)(dui)(dui)自治管(guan)理(li)(li)(li);班組將(jiang)材(cai)料費(fei)(fei)(fei)(fei)用(yong)(yong)落實(shi)(shi)(shi)(shi)到個(ge)人(ren),班組自主(zhu)管(guan)理(li)(li)(li)。并(bing)利(li)(li)用(yong)(yong)精益(yi)物資管(guan)理(li)(li)(li)系(xi)統(tong)(tong),實(shi)(shi)(shi)(shi)現(xian)材(cai)料管(guan)理(li)(li)(li)月(yue)初預(yu)算、實(shi)(shi)(shi)(shi)時管(guan)控、預(yu)警通報、重(zhong)點(dian)分(fen)析(xi)、監督整(zheng)改的閉環管(guan)理(li)(li)(li)。三是租賃市(shi)(shi)場(chang)。對(dui)機(ji)電(dian)設備(bei)(bei)(bei)及(ji)(ji)周轉物資實(shi)(shi)(shi)(shi)行(xing)(xing)(xing)(xing)租賃管(guan)理(li)(li)(li),提(ti)(ti)(ti)高利(li)(li)用(yong)(yong)率,減少(shao)資金(jin)占(zhan)用(yong)(yong)。1-7月(yue)份周轉物資通過租賃節約投入190.81萬元(yuan)。四是電(dian)力(li)(li)市(shi)(shi)場(chang)。運(yun)用(yong)(yong)能耗監測系(xi)統(tong)(tong),每(mei)天統(tong)(tong)計礦(kuang)井電(dian)費(fei)(fei)(fei)(fei)發(fa)生情況,實(shi)(shi)(shi)(shi)現(xian)動(dong)(dong)態管(guan)控。對(dui)電(dian)費(fei)(fei)(fei)(fei)管(guan)理(li)(li)(li)實(shi)(shi)(shi)(shi)行(xing)(xing)(xing)(xing)日清(qing)(qing)月(yue)結(jie),指(zhi)導各用(yong)(yong)電(dian)單(dan)位合理(li)(li)(li)選(xuan)型、維(wei)(wei)護使用(yong)(yong)設備(bei)(bei)(bei),提(ti)(ti)(ti)高設備(bei)(bei)(bei)運(yun)行(xing)(xing)(xing)(xing)效(xiao)率。五是人(ren)力(li)(li)資源市(shi)(shi)場(chang)。根據礦(kuang)井生產接(jie)續,制(zhi)定(ding)(ding)月(yue)度、季(ji)度、年度定(ding)(ding)編定(ding)(ding)員方案(an),認真開(kai)展人(ren)力(li)(li)資源專項(xiang)整(zheng)頓,開(kai)展區隊(dui)(dui)(dui)員工(gong)(gong)(gong)素(su)能測評(ping),優化(hua)(hua)人(ren)力(li)(li)資源結(jie)構。六是服(fu)務市(shi)(shi)場(chang)。打造(zao)“一(yi)站式(shi)”運(yun)輸服(fu)務市(shi)(shi)場(chang),通過物料運(yun)輸數量、形(xing)式(shi)及(ji)(ji)距離寫實(shi)(shi)(shi)(shi),形(xing)成交(jiao)(jiao)易(yi)單(dan)價(jia)(jia)(jia),實(shi)(shi)(shi)(shi)行(xing)(xing)(xing)(xing)虛(xu)擬貨幣(bi)結(jie)算,提(ti)(ti)(ti)高輔助運(yun)輸設備(bei)(bei)(bei)滿載率,運(yun)輸效(xiao)率提(ti)(ti)(ti)高10%。七是維(wei)(wei)修(xiu)(xiu)市(shi)(shi)場(chang)。機(ji)修(xiu)(xiu)廠(chang)在實(shi)(shi)(shi)(shi)現(xian)“班清(qing)(qing)班結(jie)”的基(ji)礎(chu)上,實(shi)(shi)(shi)(shi)行(xing)(xing)(xing)(xing)獨(du)立核(he)算、自負盈虧,進一(yi)步挖(wa)掘(jue)維(wei)(wei)修(xiu)(xiu)市(shi)(shi)場(chang)潛(qian)力(li)(li),設備(bei)(bei)(bei)完好(hao)率提(ti)(ti)(ti)升(sheng)6.8%。八(ba)是洗(xi)銷市(shi)(shi)場(chang)。對(dui)洗(xi)選(xuan)管(guan)理(li)(li)(li)及(ji)(ji)營銷管(guan)理(li)(li)(li)進行(xing)(xing)(xing)(xing)市(shi)(shi)場(chang)化(hua)(hua)收(shou)(shou)購(gou),對(dui)煤管(guan)科運(yun)銷單(dan)價(jia)(jia)(jia)按1.61元(yuan)/噸(dun)收(shou)(shou)購(gou),對(dui)洗(xi)煤廠(chang)原煤入洗(xi)單(dan)價(jia)(jia)(jia)按0.73元(yuan)/噸(dun)、精煤洗(xi)選(xuan)單(dan)價(jia)(jia)(jia)1.81元(yuan)/噸(dun)收(shou)(shou)購(gou),激發(fa)自主(zhu)管(guan)理(li)(li)(li)、自主(zhu)提(ti)(ti)(ti)升(sheng)效(xiao)能。九是資金(jin)市(shi)(shi)場(chang)。為(wei)(wei)確保市(shi)(shi)場(chang)化(hua)(hua)工(gong)(gong)(gong)作(zuo)(zuo)的深入開(kai)展,在實(shi)(shi)(shi)(shi)現(xian)公平(ping)交(jiao)(jiao)易(yi)的前提(ti)(ti)(ti)下,建(jian)(jian)立資金(jin)市(shi)(shi)場(chang),完善“以(yi)豐補歉”調節機(ji)制(zhi),區隊(dui)(dui)(dui)儲備(bei)(bei)(bei)賬(zhang)戶實(shi)(shi)(shi)(shi)行(xing)(xing)(xing)(xing)月(yue)度核(he)算、季(ji)度清(qing)(qing)算、半年兌現(xian)、年底(di)清(qing)(qing)零模(mo)式(shi),規(gui)范市(shi)(shi)場(chang)化(hua)(hua)運(yun)作(zuo)(zuo)。

三、突出“兩化融合”,全面建設精益精細管控體系

以市(shi)(shi)場(chang)化(hua)管(guan)(guan)理(li)為(wei)基(ji)礎,以精(jing)益思(si)想植入和(he)(he)精(jing)益管(guan)(guan)理(li)工具應(ying)用為(wei)手段,持續完善管(guan)(guan)理(li)流程和(he)(he)經營機制,實現市(shi)(shi)場(chang)化(hua)、精(jing)益化(hua)管(guan)(guan)理(li)相(xiang)互(hu)支撐、有機融合。

1.堅持對市場主體進行精益提升。一是礦井層級(ji)。根據管(guan)理(li)會計的(de)“量(liang)本(ben)利(li)”分析、全面預算管(guan)理(li),每天形成以產(chan)量(liang)、收入、成本(ben)支出、利(li)潤(run)完(wan)成、現金(jin)流量(liang)等(deng)為主(zhu)要內容的(de)經(jing)營管(guan)理(li)簡報。圍(wei)繞利(li)潤(run)目(mu)標,用(yong)會計語言說明(ming)經(jing)濟運行狀態,建立(li)數(shu)學模型,

為生(sheng)(sheng)產決策提供依據。二是(shi)(shi)專業層(ceng)(ceng)級。通(tong)過(guo)(guo)市(shi)場(chang)結算(suan)鏈條,將(jiang)安全生(sheng)(sheng)產、工(gong)(gong)程質量(liang)、文明(ming)生(sheng)(sheng)產、“一通(tong)三防”、防沖管(guan)理等(deng)精(jing)益(yi)(yi)生(sheng)(sheng)產項目(mu),進行貨幣化(hua)管(guan)理,納入(ru)市(shi)場(chang)化(hua)結算(suan),實現(xian)市(shi)場(chang)化(hua)、精(jing)益(yi)(yi)化(hua)融合。三是(shi)(shi)區隊層(ceng)(ceng)級。將(jiang)成本控(kong)制中心下沉至區隊,根據人工(gong)(gong)費、材料費、電(dian)費、維修費等(deng)構(gou)成的(de)標(biao)準(zhun)成本,建立提效、節支、增(zeng)收(shou)的(de)盈(ying)收(shou)自(zi)主(zhu)管(guan)控(kong)平臺,實行班清(qing)日結。每天形成“區隊盈(ying)收(shou)表(biao)”,提高工(gong)(gong)資(zi)分配透明(ming)度,實現(xian)自(zi)主(zhu)經營(ying)、自(zi)負盈(ying)虧(kui),減少成本管(guan)控(kong)責(ze)任盲區。四是(shi)(shi)班組層(ceng)(ceng)級。以集(ji)團公(gong)司勞動(dong)定(ding)額為基礎,制定(ding)“千(qian)分制”,實現(xian)勞動(dong)量(liang)化(hua)管(guan)理,統(tong)一區隊內部工(gong)(gong)資(zi)計分標(biao)準(zhun),提高班組自(zi)主(zhu)管(guan)理水(shui)平。五是(shi)(shi)員工(gong)(gong)層(ceng)(ceng)級。計劃通(tong)過(guo)(guo)OEC科(ke)學計分,規范管(guan)理,實現(xian)日事日畢、日清(qing)日高,打(da)破區隊、班組層(ceng)(ceng)級的(de)“大(da)鍋飯(fan)”,營(ying)造提工(gong)(gong)效、減支出、學技(ji)能的(de)濃(nong)厚氛圍(wei)。

2.持續強化信息化支撐。一(yi)是(shi)上線精(jing)益薪酬(chou)(chou)管理(li)(li)系統(tong)(tong)。在采掘(jue)區隊成功運行,改變了(le)過去使用(yong)電子表格管理(li)(li)數據(ju)效率低、易丟(diu)(diu)失、難統(tong)(tong)計(ji)的(de)(de)現(xian)(xian)狀,提(ti)高了(le)薪酬(chou)(chou)核算工作的(de)(de)透明度(du)和效率,將精(jing)細(xi)化(hua)管理(li)(li)的(de)(de)目(mu)標向班組、現(xian)(xian)場延伸,提(ti)高精(jing)細(xi)化(hua)管理(li)(li)程(cheng)度(du),系統(tong)(tong)結算準確率達(da)到(dao)(dao)90%以(yi)上,并(bing)且實現(xian)(xian)職工收入一(yi)鍵查詢。二是(shi)上線精(jing)益物資(zi)管理(li)(li)系統(tong)(tong)。為材料消耗細(xi)化(hua)到(dao)(dao)班組、個人提(ti)供了(le)信息化(hua)支撐,實現(xian)(xian)了(le)礦井對物資(zi)管理(li)(li)的(de)(de)全生命周期業務(wu)流程(cheng)信息化(hua),減少(shao)了(le)物資(zi)丟(diu)(diu)失及浪費現(xian)(xian)象(xiang),加快(kuai)了(le)周轉物資(zi)流轉。僅通過系統(tong)(tong)的(de)(de)自(zi)動利庫功能(neng),1-7月盤活積壓物資(zi)268項,金額60.14萬元。

 

3.推行反對浪費自主改善。全面分析識別過(guo)量生(sheng)產、運輸浪(lang)(lang)費(fei)(fei)、庫存(cun)浪(lang)(lang)費(fei)(fei)、等待浪(lang)(lang)費(fei)(fei)、過(guo)度加(jia)工(gong)、不良品、動作浪(lang)(lang)費(fei)(fei)、管理浪(lang)(lang)費(fei)(fei)“八(ba)大(da)浪(lang)(lang)費(fei)(fei)”共計56項(xiang),各單(dan)位(wei)逐條(tiao)制(zhi)定整(zheng)改措施(shi),解決顯(xian)性和隱性浪(lang)(lang)費(fei)(fei)點,優化價值(zhi)流(liu)程。通過(guo)反對浪(lang)(lang)費(fei)(fei)活(huo)動,節約(yue)成本約(yue)56萬元(yuan),獎勵優秀項(xiang)目5200元(yuan)。

4.推行“7S”目視管理。“物資(zi)超市”劃(hua)區管理(li),清(qing)理(li)長(chang)期積壓無(wu)利用價值物資(zi)27項,制(zhi)作目視(shi)化看板,提(ti)高(gao)收發物資(zi)效率(lv),減(jian)(jian)少(shao)倉庫(ku)保管員2人,每年(nian)節約人工(gong)(gong)成本約23萬(wan)元。開展機修(xiu)廠工(gong)(gong)位(wei)定置管理(li),減(jian)(jian)少(shao)了(le)人、機、料的浪(lang)費,實現了(le)安全有保障、工(gong)(gong)效有提(ti)高(gao)、員工(gong)(gong)職業素(su)養有提(ti)升(sheng)。

 

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