
魯(lu)西煤礦深入貫徹落(luo)實(shi)(shi)集團公司(si)一(yi)(yi)系(xi)列成本(ben)管(guan)控(kong)(kong)指導思(si)想,牢固樹立“成本(ben)致勝”理念(nian),以全面預(yu)算(suan)管(guan)理為抓(zhua)手,對各項成本(ben)費(fei)用(yong)前置把關(guan),杜絕不(bu)合理成本(ben)費(fei)用(yong)預(yu)算(suan)資金列支。持續開展成本(ben)構(gou)成分(fen)析、系(xi)統運行(xing)寫實(shi)(shi),選準(zhun)突破口、找(zhao)準(zhun)著力點,進一(yi)(yi)步強化成本(ben)管(guan)控(kong)(kong)內功。確保營(ying)業(ye)成本(ben)增長低于營(ying)業(ye)收(shou)入增長,成本(ben)費(fei)用(yong)利潤率實(shi)(shi)現(xian)穩中有升。
1-7月份,魯西煤礦(kuang)職工薪酬、折(zhe)舊、維簡、安全、財務費(fei)用5項費(fei)用占煤炭總成(cheng)本(ben)比重同(tong)比減少(shao)6.77%,固(gu)定(ding)及相對(dui)固(gu)定(ding)成(cheng)本(ben)占比減少(shao)4.58%。
一、強化體系建設

制定(ding)(ding)《魯西(xi)煤礦“兩化(hua)融合”管(guan)理細(xi)化(hua)實(shi)施方案(an)》《材料(liao)管(guan)理規定(ding)(ding)》《節能(neng)用電(dian)考(kao)核(he)(he)細(xi)則》《物資管(guan)理辦(ban)法》《“四金(jin)”占(zhan)用考(kao)核(he)(he)辦(ban)法》《降本(ben)(ben)(ben)(ben)(ben)(ben)增效(xiao)管(guan)理考(kao)核(he)(he)辦(ban)法》等文件,重點圍繞(rao)人(ren)工成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)、材料(liao)成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)、能(neng)耗成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)、維修成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)等可(ke)變(bian)成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben),持續開展(zhan)工作寫實(shi),定(ding)(ding)期召開月度經(jing)濟活(huo)動(dong)(dong)分析會,分析通(tong)報各(ge)項(xiang)成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)費(fei)用變(bian)動(dong)(dong)情況,找準成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)管(guan)控薄弱(ruo)環節,補齊(qi)成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)管(guan)控短(duan)板(ban)弱(ruo)項(xiang),針對(dui)性(xing)整改提升。嚴(yan)格成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)考(kao)核(he)(he)機(ji)制,材料(liao)費(fei)、電(dian)費(fei)、維修費(fei)嚴(yan)格實(shi)行定(ding)(ding)額(e)管(guan)理,加大成(cheng)(cheng)本(ben)(ben)(ben)(ben)(ben)(ben)節超獎罰力度,考(kao)核(he)(he)聯掛相關業務科室(shi)及責任(ren)人(ren),1-7月累(lei)計考(kao)核(he)(he)獎懲66人(ren)次,獎罰金(jin)額(e)3.47萬(wan)元,充分調動(dong)(dong)各(ge)級管(guan)理人(ren)員(yuan)降本(ben)(ben)(ben)(ben)(ben)(ben)增效(xiao)主動(dong)(dong)性(xing)和創造(zao)性(xing)。
二、強化“兩化融合”降本
強(qiang)化(hua)內部(bu)市場(chang)化(hua)管理,細(xi)化(hua)成本(ben)管理單元(yuan),層(ceng)層(ceng)壓實成本(ben)管理責任(ren)。按照“小組化(hua)管理、項目(mu)化(hua)落(luo)實”的原則,對重(zhong)點成本(ben)攻關(guan)(guan)任(ren)務(wu)進行考核,有效(xiao)促進了工作效(xiao)率提升。以工作寫實為(wei)抓手,從(cong)系統、設備、管理等方面找短板(ban),持續優化(hua)相關(guan)(guan)技術流程及(ji)指標參數,促進精益(yi)化(hua)管理水平提升。

一是(shi)在(zai)快速掘(jue)(jue)進(jin)(jin)方面(mian),結合“掘(jue)(jue)進(jin)(jin)提(ti)(ti)升年”活動的要求,重新組織開(kai)展了(le)掘(jue)(jue)進(jin)(jin)現場寫實,優化(hua)支護(hu)參數,爆破參數,三(san)(san)(san)采軌道下(xia)山(shan)揭(jie)煤后(hou)優化(hua)了(le)炮眼布置,提(ti)(ti)高了(le)循環進(jin)(jin)尺;加強設備維修(xiu)人員的培(pei)訓(xun)力度,提(ti)(ti)升“快速掘(jue)(jue)進(jin)(jin)、一次成巷”水平(ping),完(wan)成了(le)三(san)(san)(san)采、一采“猴車”安裝、調試及三(san)(san)(san)采下(xia)山(shan)安全設施改造(zao),提(ti)(ti)高三(san)(san)(san)采掘(jue)(jue)進(jin)(jin)工(gong)(gong)作面(mian)的輔助運輸效(xiao)率,節約費(fei)用(yong)40余萬元;引進(jin)(jin)氣(qi)動單(dan)軌吊2臺(tai)、維修(xiu)升級1臺(tai)、升級改造(zao)無極(ji)繩絞車1臺(tai),提(ti)(ti)升了(le)掘(jue)(jue)進(jin)(jin)后(hou)路輔助運輸效(xiao)率。1-7月份,三(san)(san)(san)采膠(jiao)帶(dai)下(xia)山(shan)掘(jue)(jue)進(jin)(jin)工(gong)(gong)效(xiao)提(ti)(ti)升17.3%、三(san)(san)(san)采軌道下(xia)山(shan)提(ti)(ti)升2.11%。

二(er)是(shi)在高(gao)效采煤(mei)方(fang)面(mian),突出(chu)抓(zhua)好生產組(zu)織,嚴格執行生產前(qian)確認制(zhi)度(du),時(shi)刻保持現(xian)場條(tiao)件、裝(zhuang)備的良(liang)好狀態,保證(zheng)整(zheng)個采煤(mei)工(gong)(gong)作(zuo)高(gao)效運行。目前(qian),煤(mei)機速度(du)提高(gao)0.76米/分(fen)鐘(zhong),最(zui)高(gao)達到3.5米/分(fen)鐘(zhong)。根據觀(guan)測(ce)結果及(ji)時(shi)分(fen)析礦壓變(bian)化規律(lv),優化超(chao)前(qian)支護(hu)(hu)設計,制(zhi)定出(chu)最(zui)合適的超(chao)前(qian)支護(hu)(hu)長度(du),減少(shao)工(gong)(gong)作(zuo)面(mian)兩順槽(cao)(cao)變(bian)形(xing)量,避(bi)免人(ren)員劈幫,節省(sheng)工(gong)(gong)作(zuo)時(shi)間;計劃(hua)在接(jie)續工(gong)(gong)作(zuo)面(mian)順槽(cao)(cao)采用主(zhu)動支護(hu)(hu)代替單體液壓支柱(zhu)形(xing)式,預計可減少(shao)支護(hu)(hu)工(gong)(gong)6人(ren)。1-7月(yue)份(fen)采煤(mei)工(gong)(gong)效增幅6%。

三(san)是(shi)在(zai)系(xi)(xi)統(tong)優(you)化方(fang)面,持(chi)續優(you)化皮(pi)(pi)帶(dai)(dai)(dai)運(yun)(yun)輸(shu)系(xi)(xi)統(tong),在(zai)-300強力(li)皮(pi)(pi)帶(dai)(dai)(dai)上方(fang)安(an)裝“皮(pi)(pi)上皮(pi)(pi)”,用于輔助(zhu)采(cai)區生產運(yun)(yun)輸(shu)需(xu)要(yao),年(nian)(nian)節約(yue)電(dian)(dian)費(fei)162萬元(yuan)。對(dui)3下A07皮(pi)(pi)帶(dai)(dai)(dai)巷1#、2#皮(pi)(pi)帶(dai)(dai)(dai)進(jin)行(xing)變頻(pin)改造(zao),配置(zhi)智能煤(mei)流(liu)控(kong)制系(xi)(xi)統(tong),降(jiang)(jiang)(jiang)(jiang)低電(dian)(dian)耗,目前皮(pi)(pi)帶(dai)(dai)(dai)運(yun)(yun)輸(shu)效率為(wei)70%。累計停(ting)用變壓(ya)器(qi)(qi)7臺,更(geng)換淘(tao)汰老(lao)舊開(kai)關150余臺,優(you)化后各(ge)采(cai)區變電(dian)(dian)所變壓(ya)器(qi)(qi)負荷平(ping)均為(wei)75%,年(nian)(nian)可(ke)節約(yue)電(dian)(dian)費(fei)13.6萬元(yuan)。組織開(kai)展水(shui)(shui)倉清淤,水(shui)(shui)倉有(you)效容量增(zeng)加至(zhi)90%,-300污(wu)水(shui)(shui)處(chu)理站安(an)裝恒(heng)壓(ya)供水(shui)(shui)系(xi)(xi)統(tong),有(you)效減(jian)少(shao)了(le)水(shui)(shui)泵、電(dian)(dian)機磨損和(he)電(dian)(dian)能消耗,-300水(shui)(shui)泵噸(dun)水(shui)(shui)百米電(dian)(dian)耗由(you)原來的0.48度降(jiang)(jiang)(jiang)(jiang)至(zhi)0.41度,降(jiang)(jiang)(jiang)(jiang)幅14.6%;-405水(shui)(shui)泵噸(dun)水(shui)(shui)百米電(dian)(dian)耗由(you)原來的0.45度降(jiang)(jiang)(jiang)(jiang)至(zhi)0.36度,降(jiang)(jiang)(jiang)(jiang)幅20%。持(chi)續抓好通風降(jiang)(jiang)(jiang)(jiang)阻工作,共封閉(bi)閑置(zhi)巷道(dao)10處(chu)、長度1719m,對(dui)總回風巷等巷道(dao)擴(kuo)修212米;對(dui)一采(cai)區密閉(bi)、輔助(zhu)采(cai)區沿空留巷噴涂和(he)通風設施進(jin)行(xing)堵漏,累計減(jian)少(shao)漏風276立方(fang)米/分鐘。1-7月全礦噸(dun)煤(mei)電(dian)(dian)耗降(jiang)(jiang)(jiang)(jiang)至(zhi)23.77度/噸(dun),比(bi)2020年(nian)(nian)7-10月降(jiang)(jiang)(jiang)(jiang)低了(le)1.81度/噸(dun),降(jiang)(jiang)(jiang)(jiang)幅7%。

四是(shi)在煤(mei)質提(ti)升(sheng)方面,著(zhu)力(li)提(ti)升(sheng)核(he)(he)定產能背景下(xia)的(de)煤(mei)炭(tan)產量,做大(da)分母,降低煤(mei)炭(tan)單位成本。緊緊圍繞“含(han)(han)矸(gan)率、含(han)(han)雜(za)率”兩個(ge)(ge)重(zhong)點(dian),從(cong)采掘源頭、從(cong)每(mei)個(ge)(ge)細節抓起,采取多種措施(shi)(shi)減(jian)少矸(gan)石、減(jian)少雜(za)物,特別(bie)是(shi)在工作(zuo)面煤(mei)層變薄時,嚴格控制(zhi)采高(gao),把架(jia)間漏(lou)矸(gan)清理(li)至老空;大(da)塊矸(gan)石揀出裝袋(dai)或沿巷幫碼放整(zheng)齊(qi),回填(tian)老空,嚴格落實(shi)工作(zuo)面過構造帶分裝分運(yun)措施(shi)(shi),降低原(yuan)煤(mei)含(han)(han)矸(gan)率。根據接續(xu)安(an)排和(he)規(gui)劃(hua)設計,超前(qian)做好(hao)預(yu)測(ce)預(yu)報,及時測(ce)算3上、3下(xia)煤(mei)配(pei)(pei)比,做好(hao)高(gao)低灰煤(mei)層配(pei)(pei)采,實(shi)現工作(zuo)面精準配(pei)(pei)采。持續(xu)強(qiang)化“管理(li)人員(yuan)和(he)一(yi)線員(yuan)工”煤(mei)質意識提(ti)升(sheng),嚴格執行“商(shang)品(pin)煤(mei)率”獎懲、“雜(za)物回購”考核(he)(he)等制(zhi)度,落實(shi)毛(mao)煤(mei)含(han)(han)雜(za)率抽查管理(li),不斷強(qiang)化煤(mei)炭(tan)產、運(yun)、洗(xi)、存全過程(cheng)管控。1-7月份原(yuan)煤(mei)含(han)(han)矸(gan)率為22%,比去(qu)年(nian)(nian)29%降低7個(ge)(ge)百分點(dian),預(yu)計全年(nian)(nian)可(ke)增(zeng)加商(shang)品(pin)煤(mei)4萬(wan)噸(dun);毛(mao)煤(mei)含(han)(han)雜(za)率為27千克/萬(wan)噸(dun),比去(qu)年(nian)(nian)40千克/萬(wan)噸(dun)減(jian)少13千克/萬(wan)噸(dun),降幅32.5%。1-7月份平均發(fa)熱量超集團公司考核(he)(he)指標126大(da)卡/千克,比去(qu)年(nian)(nian)7-10月提(ti)高(gao)365大(da)卡/千克,增(zeng)幅9.7%。
三、強化人工成本管控

一是優(you)化(hua)勞動(dong)(dong)(dong)組織降本(ben)(ben)。積(ji)極推動(dong)(dong)(dong)勞動(dong)(dong)(dong)組織變革,嚴把人(ren)員進口關,加強(qiang)用工總量剛性管控,常態(tai)(tai)化(hua)開展(zhan)控員提效(xiao)(xiao)工作,實(shi)施“動(dong)(dong)(dong)態(tai)(tai)”定員,深挖(wa)現有人(ren)員潛能。1-7月(yue)(yue)通過專(zhuan)業化(hua)隊伍輸出、人(ren)員清退等方式減少(shao)人(ren)工成本(ben)(ben)387萬元(yuan),單位成本(ben)(ben)減少(shao)8.7元(yuan)/噸(dun);二是強(qiang)化(hua)工效(xiao)(xiao)聯(lian)動(dong)(dong)(dong)降本(ben)(ben)。修訂工效(xiao)(xiao)聯(lian)動(dong)(dong)(dong)考(kao)核辦法(fa),建立健全(quan)全(quan)員業績(ji)(ji)考(kao)核制度體系,完(wan)善工效(xiao)(xiao)考(kao)核掛鉤機制并(bing)嚴格執(zhi)行,切實(shi)做到工資與效(xiao)(xiao)益同向聯(lian)動(dong)(dong)(dong)。其中,機關人(ren)員2月(yue)(yue)份(fen)(fen)和7月(yue)(yue)份(fen)(fen)績(ji)(ji)效(xiao)(xiao)工資下調(diao)20%,金(jin)降本(ben)(ben)24.72萬元(yuan)。
四、強化財務管理降本
一是加大低效無效資產處(chu)置(zhi)力度(du),通(tong)過“干將”APP競拍,處(chu)理(li)報廢(fei)設備殘料(liao)254噸,回(hui)(hui)收(shou)(shou)現(xian)(xian)(xian)(xian)金流(liu)63.87萬(wan)(wan)元(yuan)(yuan);處(chu)理(li)監獄移交的毀損、淘(tao)汰材料(liao)及地面工廣廢(fei)舊材料(liao)167噸,回(hui)(hui)收(shou)(shou)現(xian)(xian)(xian)(xian)金流(liu)92.42萬(wan)(wan)元(yuan)(yuan);堅持“專班管(guan)(guan)(guan)理(li)、一企一策(ce)(ce)”,持續推進逾期(qi)(qi)債權清收(shou)(shou),1-7月收(shou)(shou)回(hui)(hui)逾期(qi)(qi)債權530萬(wan)(wan)元(yuan)(yuan);二(er)是加大資金管(guan)(guan)(guan)理(li)創(chuang)效力度(du),通(tong)過簽訂個性(xing)化(hua)存款協議提(ti)升商票付(fu)(fu)款比例等(deng)實現(xian)(xian)(xian)(xian)創(chuang)效226萬(wan)(wan)元(yuan)(yuan);三是嚴(yan)(yan)(yan)格現(xian)(xian)(xian)(xian)金流(liu)管(guan)(guan)(guan)理(li),嚴(yan)(yan)(yan)格資金預算管(guan)(guan)(guan)控(kong),嚴(yan)(yan)(yan)格負債規模管(guan)(guan)(guan)控(kong),堅持“以(yi)收(shou)(shou)定(ding)支(zhi)”,合理(li)控(kong)制(zhi)應付(fu)(fu)款項支(zhi)付(fu)(fu)節奏,在合同簽訂中爭取(qu)寬(kuan)松的資金支(zhi)付(fu)(fu)條件,保持應收(shou)(shou)、應付(fu)(fu)業務的結構(gou)相對匹配,促進資金流(liu)動(dong)性(xing)提(ti)升。二(er)季度(du)實現(xian)(xian)(xian)(xian)經營現(xian)(xian)(xian)(xian)金凈流(liu)量環比增加5110萬(wan)(wan)元(yuan)(yuan),為企業發展提(ti)供堅強自有資金保障;四是加大稅收(shou)(shou)等(deng)優(you)惠(hui)政(zheng)(zheng)策(ce)(ce)研(yan)究力度(du),實現(xian)(xian)(xian)(xian)稅費和政(zheng)(zheng)策(ce)(ce)資金降本。
五、強化管理協同降本

一(yi)是(shi)強化(hua)設(she)備集約管(guan)理(li)(li),通過集團設(she)備共(gong)享平(ping)臺,做(zuo)好設(she)備集約利(li)用文章。1-7月調(diao)出(chu)梭式礦車三(san)臺58萬(wan)(wan)(wan)(wan)元(yuan)(yuan),液(ye)壓支架40架112萬(wan)(wan)(wan)(wan)元(yuan)(yuan);二是(shi)強化(hua)材(cai)料(liao)(liao)集約管(guan)理(li)(li),取消了各工區的小倉(cang)庫(ku),盤(pan)點盤(pan)活(huo)各部門現(xian)有倉(cang)儲(chu)(chu)材(cai)料(liao)(liao),減少庫(ku)存(cun)積壓,共(gong)調(diao)劑盤(pan)活(huo)庫(ku)存(cun)材(cai)料(liao)(liao)金(jin)額70萬(wan)(wan)(wan)(wan)元(yuan)(yuan)。嚴格材(cai)料(liao)(liao)計劃(hua)管(guan)理(li)(li),在確保安全(quan)前提(ti)(ti)下提(ti)(ti)高舊材(cai)料(liao)(liao)的利(li)用效率,強化(hua)對回(hui)撤設(she)備及附件維(wei)護保養(yang)的監督及考(kao)核,1-7月實現(xian)材(cai)料(liao)(liao)管(guan)理(li)(li)降本298萬(wan)(wan)(wan)(wan)元(yuan)(yuan);三(san)是(shi)強化(hua)用電(dian)(dian)管(guan)理(li)(li),嚴格執行“避(bi)峰(feng)填谷”用電(dian)(dian)制度,利(li)用倉(cang)儲(chu)(chu)做(zuo)好主(zhu)副井提(ti)(ti)升,打滿谷段(duan),用好平(ping)段(duan),保證(zheng)夜(ye)班(ban)(ban)用電(dian)(dian)低谷段(duan)提(ti)(ti)升滿負荷運行,平(ping)段(duan)調(diao)節;夜(ye)班(ban)(ban)集中(zhong)提(ti)(ti)升矸石(shi)(shi),中(zhong)班(ban)(ban)峰(feng)段(duan)不提(ti)(ti)升,矸石(shi)(shi)在大(da)巷存(cun)放,平(ping)段(duan)調(diao)節提(ti)(ti)升。-300及-405中(zhong)央泵房全(quan)部實現(xian)夜(ye)班(ban)(ban)谷段(duan)排水;根據用電(dian)(dian)政(zheng)策合理(li)(li)安排檢修作(zuo)(zuo)業(ye)時(shi)間(jian);調(diao)整優化(hua)掘進勞動組(zu)織,峰(feng)段(duan)不進行出(chu)煤(矸)作(zuo)(zuo)業(ye)。通過以上措施(shi)。1-7月噸煤電(dian)(dian)費(fei)19.24元(yuan)(yuan)/噸,同比下降2.12元(yuan)(yuan)/噸,降幅9.92%,節約電(dian)(dian)費(fei)支出(chu)200余(yu)萬(wan)(wan)(wan)(wan)元(yuan)(yuan)。
六、壓縮非生產性支出
大力削減(jian)(jian)非(fei)生產性、非(fei)緊迫性支(zhi)出(chu)(chu),精打細算,精當投入,預算前置(zhi)把關、過程從嚴(yan)(yan)管控(kong)。嚴(yan)(yan)控(kong)地面零(ling)星工程建設、嚴(yan)(yan)控(kong)各類福利性補(bu)貼(tie)性支(zhi)出(chu)(chu)、嚴(yan)(yan)控(kong)“四項”費(fei)用(yong)。1-7月(yue)可控(kong)費(fei)用(yong)3369萬(wan)元,同比減(jian)(jian)少147萬(wan)元,減(jian)(jian)幅4.18%。